BFL Studio

Industrialisation and cost reduction

From prototype to series production with BOMs, suppliers and costs under control.

What it includes

  • Structured, costed bills of materials
  • Supplier RFQs and quote comparison
  • Selection and management of Italian and foreign suppliers
  • Design for manufacturing: draft, wall thickness, part count, assembly
  • Cost analysis of an existing product and targeted redesign
  • Part numbering and technical data in PDM, ERP and databases

When you need it

  • The product works but costs too much
  • Moving from prototype to series production
  • Changing tooling, extrusion or electronics supplier
  • The engineering team has no rules for part numbering and revision control

Tools

I use software tools developed in-house to cost bills of materials and manage supplier RFQs, so every component choice is tied to its real cost.

What I don't do

I do not design moulds or tooling: the suppliers design them, and I check part feasibility with them. End-of-line testing is carried out by the manufacturer in its own production.

Do you have a luminaire to develop or to fix?

Tell me about the product and where it stands. I reply personally, with a proposal or with the questions needed to make one.

Describe your project